Servomex 5200 User Manual

SERVOPRO Plasma (k2001)Using a high specification, patented Plasma Emissions Detector (PED) sensing technology that features an intelligent micro-processor platform for unsurpassed stability and selectivity, the Plasma provides continuous monitoring of N 2 in pure Ar and/or He and also N 2 high purity for added flexibility. The Plasma combines high stability performance and flexibility, delivering an analytical solution that meets the needs of process control and quality checking in cryogenic air separation and gas bottling applications. SERVOTOUGH Oxy (1900 Digital)The award-winning Oxy sets the standard for O 2 gas analysis, delivering a feature-rich solution designed to meet the monitoring needs of even the most challenging applications.

At the heart of the Oxy is Servomex’s patent Paramagnetic oxygen sensor. Providing highly reliable, accurate and stable percentage measurements of oxygen. The non-depleting technology requires minimal calibration and never needs replacing - ensuring a long lifetime of ownership with low maintenance costs. SERVOTOUGH LaserThe LaserCompact is an adaptable analyzer optimized for measuring gases in-situ across short pathlengths. Capable of monitoring a wide range of gases including O 2, HCl, HF, NH 3, CO, CO 2, H 2 O and H 2 S.

This analyzer uses leading-edge Tunable Diode Laser (TDL) sensing technology, providing a fast speed of response, zero drift potential and minimized background gas interference. This makes it ideal for diverse applications including chemical production, contaminant and moisture monitoring in petrochemical processing, non-contact analysis of corrosive, dusty, tarry or sooty gases across pipes and engine test stands.

SERVOTOUGH Laser 3 Plus SeriesThe SERVOTOUGH Laser 3 Plus is a revolution in Tunable Diode Laser (TDL) Absorption Spectroscopy analysis: a highly compact gas monitor for in-situ cross stack applications, which delivers exceptional performance benefits in a revolutionary compact design.Servomex’s pioneering approach to design has produced an analyzer that occupies a footprint up to 1/10th the size of competitor products. This provides instant benefits in terms of installation ease and flexibility. SERVOFLEX MiniHD (5200 HD)The MiniHD 5200 is an ultra-sensitive analyzer designed for O 2, CO and CO 2 monitoring in common gas mixtures.

With a rugged and durable design, the MiniHD is optimized for use in both the field and also light industrial applications. In addition to its leading-edge analytical capability, the MiniHD delivers a feature rich suite of added benefits including intuitive, user-friendly operation, reduced ongoing cost of ownership through simplified maintenance and long battery run time for maximized device uptime. ICPPuzzled by Which ICP-OES is right for you? No Need to be! Leeman labs offers the widest configuration of ICP spectrometers to fit any applications! In 30 years of supplying ICP Spectrometers, we’ve learned no one ICP-OES is ideal for all applications.

That’s why Teledyne Leeman Labs offers you the broadest range of ICP Spectrometers available. Let us help you select the best instrument configuration for your sample types. All our ICP Spectrometers are available in Radial, Axial or Dual View Configurations, so you can choose the view that’s best for your sample matrix. Mercury When the concentration of mercury needs to be measured, laboratories all over the world turn to Teledyne Leeman Labs for high performance solutions to their mercury analysis challenges.

To help you select the right mercury analyzer for your application download the Mercury-at-a-Glance Comparison Guide and find out which mercury analyzer is the perfect fit for your laboratory needs.MercuryWhen the concentration of mercury needs to be measured, laboratories all over the world turn to Teledyne Leeman Labs for high performance solutions to their mercury analysis challenges. To help you select the right mercury analyzer for your application download the Mercury-at-a-Glance Comparison Guide and find out which mercury analyzer is the perfect fit for your laboratory needs.When the concentration of mercury needs to be measured, laboratories all over the world turn to Teledyne Leeman Labs for high performance solutions to their mercury analysis challenges. To help you select the right mercury analyzer for your application download the Mercury-at-a-Glance Comparison Guide and find out which mercury analyzer is the perfect fit for your laboratory needs. Laboratory Syringe PumpsPump almost anything! Teledyne Isco syringe pumps give you precise, reliable metering for an incredible range of applications. Instrumentation Pressure RegulationGO Regulator is a leading designer and manufacturer of standardized and specialty pressure regulators, diaphragm valves, and filters for the Analytical, Instrumentation, Petrochemical, Oil & Gas, and Specialty Gas industries.

GO regulators and valves fulfill a wide range of applications, controlling pressure while accommodating low to moderate flow rates of many gases and liquids. A broad range of pressure regulator requirements can be fulfilled by the complete line of time proven GO fluid control products. GO regulators provide back pressure regulation for high-pressure, high sensitivity, sub-atmospheric applications, as well as vaporizing regulation for LNG and cylinder pressure regulation.High Quality Instrumentation Valves and FittingsHOKE is the logical choice for fluid control solutions for orifice sizes typically up to 2”. With the lowest cost of ownership, the best in class reliability and global distribution assuring availability of products, HOKE valves and fittings are unmatched. In the early 1960’s, HOKE introduced the GYROLOK® tube fitting. To this day, GYROLOK design features offer unique advantages and benefits that are unmatched in the industry.

Through years of experience, HOKE understands that precise flow control is a complex thing, not a commodity. At HOKE, the approach is to focus on the whole process in order to satisfy all requirements of the end-user. Sample PumpsADI-Air Dimensions Incorporated has more than 60 years of combined experience in the development, engineering and production of precision gas sampling diaphragm pumps and compressors. Each of our durable Dia-Vac® pumps boasts completely oil-free, contamination-free and leak-free sampling capability. Unsurpassed quality, personal customer service and expedited delivery all combine to make ADI the leading authority in the diaphragm pump industry.When a pump goes down, we know that replacement parts or a completely new pump must be dispatched as quickly as possible, and ADI stands ready to get the job done.

We have a track record for making on-time deliveries no other pump manufacturer can match – it’s something we are proud of. It’s something you can rely on. Gas Analyser filter particulates and moistureHeadline FiltersHeadline Filters produce a wide range of products for the filtration industry, from filter elements, for coalescing or particulate duty, in a wide variety of industry-standard sizes to filter housings in a variety of materials for pressures up to 700 bar. To complement these products, we also offer a range of Membrane Separator housings for those applications requiring zero liquid entrainment.Also available are disposable inline filters which offer the user a cost-effective and easy-to-replace robust filter suitable for portable analyser systems.Headline Filters also produce adsorption products in a variety of forms, ideal for last-chance air purification and analyser protection. Disposable types eliminate the need to handle loose adsorbents although re-fillable versions are also available.

Servomex 5200 Instruction

Many different adsorbents are available to cater for virtually all requirements. The comprehensive product range enables greater flexibility for customers because of the greater choice.

The development of new products is customer driven, with our engineers working closely with OEM customers and end-users. Special housings and filter elements developed to meet specific customer requirements and specifications are available.A global distributor network, that includes all of Europe and the USA, South East Asia, Australia and South Africa, offers unbeatable delivery times and service. Along with over 29 years of experience & expertise all standard products are kept in stock.ments.

PROCESS ANALYSERSSERVOFLEX MiniMP (5200) Gas AnalyserOperator ManualPart Number: Revision: Language:05230001A 8 UK EnglishThis page intentionally blank.5200 Multi Purpose and 5200 Multi Purpose HF Gas AnalysersLIST OF CONTENTSIpsitech SM/033 - 2008SectionPage1DESCRIPTION AND DEFINITIONS. 11.1 1.2 1.3 1.4 1.5Scope of this manual. Safety information. Sample measurement configurations. Other product options.2SPECIFICATION.

52.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.9 2.10General. 5 Sample gas. 6 Calibration gases. 7 Environmental limits.

8 Performance: standard oxygen sensor. 9 Performance: industrial oxygen sensor (standard Multi Purpose only). 10 Performance: high accuracy oxygen sensor. 11 Performance: IR (infrared) sensors. 12 Rechargeable battery (optional feature).

13 milliAmp outputs (optional feature). 133UNPACK THE MULTI PURPOSE. 144MULTI PURPOSE USER INTERFACE. 154.1 4.2 4.3 4.4 4.5 4.6 4.7 4.8 4.9 4.10Introduction. 15 Start-up and measurement screens.

15 Soft key legends. 17 Status icon bar. 18 Scroll bars.

19 Menu options/screens and password protection. 19 The Menu screen.

21 The Settings screen. 22 The Information screen. 22 Editing on-screen data. 235INSTALLATION AND SET-UP.

245.1 5.2Installation and switch-on. 24 Charging/recharging the battery (Multi Purpose with optional rechargeable battery).

26 Charging. 26 Recharging. 26 Multi Purpose set-up.

27 Selecting the security level and changing the password(s). 27 Setting the clock. 30 Changing regional settings. 31 Selecting power save mode (Multi Purpose with optional rechargeable battery). 325.2.1 5.2.2 5.3 5.3.1 5.3.2 5.3.3 5.3.405230001A / Revision 81 1 1 2 2i5200 Multi Purpose and 5200 Multi Purpose HF Gas AnalysersCONTENTS (CONTINUED) SectioniiPage5.3.5Selecting pump operation (Multi Purpose HF or standard Multi Purpose with optional internal sample pump). 336GENERAL OPERATION. 356.1 6.2 6.3 6.3.1 6.3.2 6.4 6.5 6.5.1 6.5.2 6.5.3 6.5.4 6.5.5 6.5.6 6.5.7 6.5.8 6.6 6.6.1 6.6.2 6.6.3 6.6.4 6.6.5 6.6.6 6.7 6.7.1 6.7.2 6.7.3 6.7.4 6.7.5 6.7.6 6.7.7 6.7.8 6.7.9 6.8 6.8.1 6.8.2 6.9Calibrating the Multi Purpose.

Taking sample readings. Correcting oxygen measurement for different background gases. Overview of measurement errors. Entering a cross-interference compensation. Selecting display units. Configuring the measurement alarms. Alarm modes and levels.

Latching/non-latching alarms. Hysteresis levels. Setting the measurement alarm levels and modes. Enabling/disabling the audible measurement alarm. Silencing (muting) the audible measurement alarm. Unlatching measurement alarms. Viewing the measurement alarm status.

Configuring and using the milliAmp outputs (optional feature). Introduction to the milliAmp output parameters. Set up the milliAmp output parameters. Select the Range associated with a measurement. Calibrate a milliAmp output. Check a milliAmp output. Data logging, serial outputs and printed outputs.

Selecting data logging/serial output/printed outputs. Configuring the serial output parameters. Introduction to data logging. Entering measurement data into the data log.

Starting a new data log batch. Outputting the data log.

Viewing the data log. Clearing the data log. Printing a sample measurement report. Adjusting the display. Adjusting the backlight timer. Adjusting the contrast. Switching off the Multi Purpose after use.7ROUTINE MAINTENANCE.

617.1 7.2 7.3 7.4 7.5Cleaning the Multi Purpose. Inspecting the inlet filter element. Regenerate/replace the drying agent. Use of the Multi Purpose for carbon monoxide measurements. Preventative maintenance.35 38 39 39 39 41 43 43 43 44 45 46 46 47 47 48 48 49 50 51 52 53 54 54 55 56 56 57 57 58 58 59 59 61 230001A / Revision 85200 Multi Purpose and 5200 Multi Purpose HF Gas AnalysersCONTENTS (CONTINUED) SectionPage8FAULT FINDING.

658.1 8.2 8.3Introduction to faults and fault messages. 65 Viewing fault messages. 68 General fault finding.

689STORAGE AND DISPOSAL. 749.1 9.2Storage. 74 Disposal.

75APPENDICES A1DATA LOG OUTPUT FORMATS. 76A2SERIAL OUTPUT FORMATS.

78A3PRINTER OUTPUT FORMATS. 79A4RS232 CONNECTION DETAILS. 81A4.1 A4.2 A4.3OvervieW. 81 Connecting the Multi Purpose to a PC.

81 Capturing data using Windows® and Hyper Terminal™. 82A5DISPLAY UNIT CONVERSION FACTORS.

83A6OPTIONAL FLOWMETERS. 84A6.1 A6.2 A6.3 A6.4 A6.5 A6.6Overview.

84 Specification. 84 Preparing the Multi Purpose with a flowmeter.

84 Using the Multi Purpose with a flowmeter. 86 Multi Purpose HF and standard Multi Purpose with a sample pump.

86 Standard Multi Purpose without a sample pump. 86A7OPTIONAL SAMPLE CONDITIONING PANEL. 87A7.1 A7.2 A7.3 A7.4 A7.5 A7.6 A7.7 A7.8 A7.9Overview. 87 Specification. 87 Using the Multi Purpose with the sample conditioning panel. 88 Calibrating.

88 Sampling gases. 88 Additional maintenance.

90 Draining the catchpot. 90 Replacing/regenerating the drying agent. 90 Additional spares.

A / Revision 8iii5200 Multi Purpose and 5200 Multi Purpose HF Gas AnalysersCONTENTS (CONTINUED) Section® ® ® ® ™PageA8OPTIONAL GAS PROBE ACCESSORY. 92A8.1 A8.2 A8.3 A8.4 A8.5Overview. Preparing for use. Using the probe. Additional maintenance.

Additional spares.A9MATERIALS IN CONTACT WITH SAMPLE AND CALIBRATION GASES. 94A10DISPOSAL IN ACCORDANCE WITH THE WASTE ELECTRICAL AND ELECTRONIC EQUIPMENT (WEEE) DIRECTIVE. 96A11COMPLIANCE AND STANDARDS INFORMATION. 9792 92 92 92 93Drierite is a registered trademark of W A Hammond Co.

Krytox and Viton are registered trademarks of Dupont. Kynar is a registered trademark of Elf Atochem North America, Inc.

Windows and Excel are registered trademarks of Microsoft Corporation. HyperTerminal is a trademark of Hilgraeve Inc.© This manual is copyright, and no part of it may be reproduced without Servomex’s written approval.iv05230001A / Revision 85200 Multi Purpose and 5200 Multi Purpose HF Gas Analysers1DESCRIPTION AND DEFINITIONS1.1Scope of this manual This manual provides installation, operation and routine maintenance instructions for the Servomex 5200 Multi Purpose and 5200 Multi Purpose HF Gas Analysers, abbreviated to 'Multi Purpose' and 'Multi Purpose HF' where applicable in the remainder of this manual. Note that, unless otherwise stated, 'Multi Purpose' is used to mean both versions of analyser in the remainder of this manual.1.2Safety information Read this manual and ensure that you fully understand its content before you attempt to install, use or maintain the Multi Purpose.

Important safety information is highlighted in this manual as WARNINGs and CAUTIONs, which are used as follows: WARNING Warnings highlight specific hazards which, if not taken into account, may result in personal injury or death. CAUTION Cautions highlight hazards which, if not taken into account, can result in damage to the Multi Purpose or to other equipment or property.

This manual also incorporates ‘Be aware of’ information, which is used as follows: 1.3This highlights information which it is useful for you to be aware of (for example, specific operating conditions, and so on).Description WARNING This analyser is not a medical device as defined in the medical devices directive 93/42/EEC and is not intended to be used on human beings for the diagnosis, prevention, monitoring, treatment or alleviation of disease, injury or replacement or modification of the anatomy. WARNING The Multi Purpose must not be used as personal protective equipment. The Multi Purpose is a lightweight gas analyser, suitable for the needs of field and laboratory analysis, and light industrial users who require fast, accurate and reliable gas analysis.

The Multi Purpose uses paramagnetic transducers to determine the oxygen content of gas samples in concentrations up to 100%, and uses infrared transducers to determine the carbon dioxide (CO2) or carbon monoxide (CO) content of gas samples in concentrations of up to 100% CO2 or 5% CO.05230001A / Revision 815200 Multi Purpose and 5200 Multi Purpose HF Gas AnalysersThe Multi Purpose is simple to operate, with an intuitive user interface (see Section 4). Gas sample measurements are shown on the Multi Purpose display, and can also be output to a serial device connected to the Multi Purpose, or as optional milliAmp outputs.

The Multi Purpose requires little routine maintenance (see Section 7), other than calibration (which is essential for the accuracy of sample gas measurements) and regular inspection of the inlet filter element. 1.4Sample measurement configurations The Multi Purpose can be supplied configured to determine one or two gas sample measurements; the four possible sampling configuration combinations are as follows: Measurement 1 gasMeasurement 2 gas1-measurement Multi PurposeOxygen.(not applicable)IR †(not applicable)2-measurement Multi PurposeOxygen.IR †IR †IR †. Standard, industrial or high-accuracy sensor: see Sections 2.5 to 2.7. Note that the Multi Purpose HF cannot be supplied with an industrial oxygen sensor. † Carbon monoxide or carbon dioxide: see Section 2.8.

1.5Other product options The standard Multi Purpose can be supplied with the following options:. With an internal sample pump.

With the sample gas outlet on the front or rear of the Multi Purpose. With a rechargeable battery. With a printer. With milliAmp outputs. With a flowmeter fitted. With a sample conditioning panel fitted.

With a gas probe accessory. Protective transport case The Multi Purpose HF is designed for higher gas flow rates and is supplied with an internal sample pump fitted.205230001A / Revision 85200 Multi Purpose and 5200 Multi Purpose HF Gas AnalysersKey 1. 8.DescriptionKeyDescriptionSample gas 1 label.

Sample gas 2 label. Soft key 3 Soft key 4 Alarm LED (red) Power On/Off key Filter retaining cap Sample gas inlet9.

15.Sample gas outlet † ‡ Fault LED (amber) Sample pump key † Sample pump LED (green) † Soft key 1 Soft key 2 Display. The legends on the labels show the sample gases for which the Multi Purpose is configured. † Only available if an internal sample pump is fitted. ‡ Only fitted if the front sample gas outlet option was specified when you ordered your Multi Purpose.

Figure 1 - Front of the Multi Purpose05230001A / Revision 835200 Multi Purpose and 5200 Multi Purpose HF Gas AnalysersKey 1. 3.DescriptionKeySerial output port Power inlet milliAmp output socket 2.4. 6.Description milliAmp output socket 1 † Sample gas outlet ‡ Bypass gas outlet #. Only fitted if the 5200 Multi Purpose includes 2 optional milliAmp outputs.

† Only fitted if the 5200 Multi Purpose includes 1 or 2 optional milliAmp outputs. ‡ Not fitted if the front sample gas outlet option was specified when you ordered your Multi Purpose.

# Not fitted to a standard Multi Purpose with an internal sample pump. Figure 2 - Rear of the Multi Purpose405230001A / Revision 85200 Multi Purpose and 5200 Multi Purpose HF Gas Analysers2SPECIFICATION WARNING You must install and use the Multi Purpose in accordance with the requirements of this section and subsequent sections of the manual. If you do not, the protection facilities incorporated into the design of the Multi Purpose may not operate as intended, sample gas measurements may not be accurate, or the Multi Purpose may be damaged.